
Chapter one
Felt, EPDM or GRP for a Worthing flat roof
Each of the three main coverings has strengths and a weak point, and the roof in front of us decides which one fits.
A flat roof is a low-slope roof with a waterproof membrane across it, and the membrane is the part you choose. Three coverings are in everyday use: torch-on felt, EPDM rubber and GRP fibreglass. Each is more than a sheet of material. It sits on a deck, may have insulation under it, and finishes at trims, upstands and outlets, and together those make up the flat roofing system. The right flat roofing solution is the one that suits your deck, the shape of the roof and how it gets used, rather than a favourite material, and flat roof installation starts by deciding which type of flat roof the deck can carry.
At a glance
- Felt, EPDM and GRP each suit different roofs
- Published lives run from 10 to 40 years
- The deck and falls matter as much as the membrane
1.1 Torch-on felt
Traditional felt is built from two or three layers of bitumen sheet, adhered to each other and to the deck with a gas torch, which is where the name comes from. It is a familiar build-up that most roofers can patch, and it suits straightforward rectangular roofs. Less puts the life of a felt roof at 10 to 20 years, and says a good felt job can run to about 20 years while a poor one may fail in under 10. The weak points are the laps and the upturns at walls, where the bitumen has to follow the roof as it warms and cools through the year. Our guide to torch-on felt roofing shows how a roof of this kind is built.
1.2 EPDM rubber
EPDM rubber is a synthetic membrane delivered in one large sheet, which on a garage or extension can run edge to edge without a seam across the middle. That moves attention to the perimeter, the corners and the outlets, where the sheet is folded, adhered and trimmed. GreenSpec gives an expected service life of 20 to 30 years for single-ply membranes, and other guides go higher, so 20 to 30 years or more is a fair planning range. Because the rubber stays flexible, it copes with a deck that moves a little. The guide to EPDM rubber roofing covers the detail.
1.3 GRP fibreglass
GRP is a glass-reinforced plastic. Resin and glass matting are laid wet on the deck and cure into one hard skin with no laps at all, which suits small balconies, roofs round dormers and roofs people walk on. Less gives 25 to 40 years. The skin is rigid, so it relies on a firm deck, and a deck that flexes can crack the laminate along a board joint. The GRP fibreglass roofing guide goes through it step by step.
The three main flat roof coverings compared
| Covering | Published life | How it is laid | Where it suits |
|---|---|---|---|
| Torch-on felt | 10 to 20 years | Layers of bitumen sheet, torch-adhered | Simple outlines, quick patch repairs |
| EPDM rubber | 20 to 30 years or more | One sheet, adhered and trimmed at the edges | Larger roofs with few penetrations |
| GRP fibreglass | 25 to 40 years | Wet resin and glass matting, cured in place | Balconies, awkward shapes, foot traffic |
The membrane is only as good as the deck and the falls beneath it.
No covering wins every time. Quality materials matter, but so does the person laying them: a high quality flat roof is a sound deck, correct falls and tidy edge details first, with the membrane on top. A high performance membrane laid over a ponding deck still fails early. Our flat roof materials comparison sets the three side by side, and the table above shows the lives published for each.
























